Optimizing double girder gantry crane can ensure that it can maintain its operating efficiency and maintain a good and efficient state to a greater extent. And optimization can effectively extend the service life of the crane and increase the frequency of use, thereby maximizing cost-effectiveness. Of course, if you do not pay attention to the optimization of the crane, you may face the following problems, such as temporary equipment failure, extremely expensive maintenance costs, and safety accidents. From the perspective of cost saving, optimizing the crane not only reduces economic costs, but also shortens construction time. Efficient and stable load handling, reduced energy consumption and use are all benefits that can be brought by optimizing double girder gantry crane.

 

①Smooth and reliable operation: The optimized double girder gantry crane is more stable during operation, can move seamlessly along the planned route or track, effectively avoids bumps or unexpected stops, and ensures accurate lifting, handling and placement.

②Load balancing is easy: The precise alignment rate of the crane makes the stress distribution on the entire beam uniform. When lifting and moving goods, the weight is evenly distributed, which can effectively reduce the damage of parts.

③Energy saving: The optimized double girder gantry crane can reduce the use of electricity, save energy and reduce emissions, and reduce the operating costs of energy consumption.

Reduce wear rate: Effective optimization can reduce mechanical stress and component wear, extend the service life of components, and reduce the number of times forced maintenance occurs due to unexpected situations.

 

Daily simple maintenance can timely and effectively avoid unexpected and temporary maintenance situations, so that your equipment can continue to be in the best performance state for a long time.

① Lubricate parts: Regularly check the wear condition of the equipment, lubricate the moving parts, reduce friction and prevent the equipment from overheating.

② Overall cleaning: Clean the whole and even the parts of the double girder gantry crane in time, wipe off dust, debris and other contaminants. Reduce jams between parts.

③ Tighten loose parts: Check whether the small parts are loose, tighten the screws and bolts to ensure that they are not loose.

④ Check the electrical: Check whether the wires of the double girder gantry crane are damaged or have poor contact.

 

Many adjustments in details can improve the performance of the double girder gantry crane. The following tips can be implemented to maintain the best operating state:

① Crane lifting: The crane should move at a uniform and stable speed during lifting and operation to avoid jitter and delay.

② Control system update: Update and adjust the control system in a timely manner to ensure that the control system can respond too quickly and move accurately along the planned route.

③ Limit load: Overloading is not allowed when the crane is lifting and transporting goods. It must be operated strictly in accordance with the load capacity requirements. Overweight may cause safety problems for the double girder gantry crane.

 

With the increase in demand and the development of science and technology, the double girder gantry crane has also undergone a variety of technical updates and applications to meet multi-functional needs and improve efficiency:

① Automation system application: A more intelligent and user-friendly operating system makes the double girder gantry crane more convenient, and can significantly improve accuracy and reduce the impact of human intervention.

②Preventive maintenance: It is a software that can detect potential problems in time, continuously and intelligently detect the operation status of the equipment, and feedback the potential problems for timely maintenance.

③Sensor application: Diagnose whether the operating status of the parts is healthy, detect whether there are problems and feedback in time. The effect of real-time monitoring can find problems in the shortest time, and the monitoring data is intuitive, so that the maintenance direction of the equipment is clear.

 

A high-quality double girder gantry crane needs a long-term maintenance plan to maximize its use value and effectively extend its service life:

①Regular maintenance plan: Customize a scientific and reasonable maintenance schedule, evaluate and detect the status of the equipment in an orderly manner according to the plan, and perform targeted maintenance to prevent problems before they happen.

②Maintenance records: Record all maintenance plans and record details, keep them in archives, and see where the problems are and whether they are repeated problems.

③Advanced operator training: Operators should continue to systematically learn about the operation and maintenance of double girder gantry cranes, use cranes correctly, make accurate judgments and maintain them in time to reduce equipment damage.

 

You can judge that the straddle crane should be optimized and maintained through some anomalies. These signs are often very simple and easy to find, so please do not ignore them:

① Abnormal sound: During the operation and operation, when the equipment makes abnormal squeaking, heavy, and sharp friction sounds, you must check where the problem is and repair it in time.

② Delay or slow response: When the double girder gantry crane is lifted and operated, it is found that its movement is slow, the operation response is slow or delayed, and the operation mode is inaccurate. These situations need to be optimized in time. In addition, the control system should be updated in time.

③ Wear: Cracks in the equipment, loose parts and cables are worn, and even more obvious beam cracks should be taken seriously. In order to reduce friction between parts, lubricants should be applied regularly. It is best to use spare parts for damaged parts or contact the manufacturer for accessories. You cannot use problematic parts and avoid these easily found risks in advance

④ Sudden increase in energy consumption: Through the comparison of data and intuitive usage, it is found that the power consumption comparison is significantly different. The surge in energy consumption often indicates low efficiency and reduced productivity.

 

8. More Worry-Free and Labor-Saving Optimization Methods
 

In order to keep your double girder gantry crane in the best condition for a long time and make your team more worry-free and labor-saving, you can refer to the following methods:

① Ask professionals: Regularly ask the team or professional practitioners who are responsible for the maintenance and optimization of double girder gantry cranes to conduct comprehensive risk assessment, inspection and maintenance care.

② Use high-quality parts and spare parts: Regarding the equipment, all parts are made of high-quality materials and optimized and upgraded designs, and sufficient spare parts are equipped. When problems such as wear and tear occur, they will not delay the project and be replaced in time.

③ Upgrade the system: Replace the outdated system when more advanced and convenient application technologies appear to maintain technological advancement.

 

All of the above strategies are ways to maximize the service life and value of your equipment. If you want to know more or have related equipment and parts needs, please contact Huada directly, we will provide you with more professional solutions!